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Pump it up: Prinova’s CitraPeak® launches in Europe
BUILDING A SUSTAINABLE FUTURE TOGETHER AT PROPAK ASIA 2025
Food & Drinks Malaysia by SIAL
Food & Drinks Malaysia by SIAL Returns to MITEC, Kuala Lumpur from 1 – 3 July 2025
Kensing Named to CDP’s A List for Climate Leadership and Retains EcoVadis Gold Rating
Inter FoodTech 2025
Food and Hotel Asia-Food & Beverage returns with Australia’s largest-ever presence at any global trade show
Thailand's Food and Ingredients Industry Expands as Exports Exceed Expectations
Gavan Secures USD8M to Commercialize Cutting-Edge Plant-Based Fat

  • The new “Pearl” packaging concept.

    The circular economy in packaging technology

    The requirements placed on food packaging are immense. It needs to provide protection while simultaneously conveying the brand image, be tightly sealed yet easy to open, and create a reliable barrier while also being breathable when required. During the production process, it must also enable high-speed food packaging while of course remaining cost efficient. Decades of research and development have gone into tackling these diverse tasks. In recent years, the demand for sustainability has become huge. New packaging solutions need to be developed as soon as possible. They need to meet the same requirements as conventional packaging without burdening the environment or the purse. Syntegon Technology, formerly Bosch Packaging Technology, has set itself this Herculean task, which it is tackling in cooperation with all supply chain participants.   On the road to sustainable packaging solutions, the “circular economy” is pointing the way. This approach seeks to close energy and material cycles through the efficient use of resources, recycling and waste reduction. The aim is to achieve a sustainable improvement in environmental and climate protection. With this goal in mind, the EU passed the Circular Economy Act in 2012[1]. The core of this legislation is a five-level hierarchy of waste, which helps to consistently orient the circular economy towards waste avoidance and recycling. It defines a sequence of waste avoidance, reuse, recycling and waste recovery (including energy recovery) and finally waste disposal. In each case, the most environmentally friendly option has priority.    Syntegon Technology has set itself the goal of making a contribution to sustainability through its packaging solutions. This calls for collaboration with customers as well as packaging material manufacturers and suppliers, which Syntegon Technology sees as part of the solution. In concrete terms, the aim is to make both the packaging itself and the packaging process more sustainable. This includes, in particular, the development of machines that can process new, more environmentally friendly packaging materials. Syntegon Technology has developed a number of solutions with customers that target the first three stages of the waste hierarchy: waste avoidance, preparation for recovery, and recycling.                                                             The hierarchy of waste forms part of the EU Circular Economy Act (2012).     Stage 1 – Avoidance: no product and material waste   Packaging requirements are not necessarily at odds with sustainability. Primary and transport packaging offer product protection, and therefore contribute to sustainability by preventing food spoilage or waste during transport. An optimized packaging process also helps to prevent product waste. During necessary downtime for cleaning or format changes, batches can spoil and have to be disposed of. Minimizing downtime thanks to easier cleaning and faster format changeovers helps to reduce waste. In addition, more efficient production processes also mean resources such as energy and water are used more efficiently.   The new blank feeding motion of the Elematic 2001 case packer can even accommodate blanks that have been bent by moisture and changing temperatures. As a result, fewer blanks need to be thrown away, which contributes to more sustainable production processes.   Optimizing machines can also help to reduce the amount of packaging material. The continuous development of sealing technologies is already doing its bit. Thanks to technological advances, thinner films can now be used while packs can be sealed more tightly around the product. This helps to reduce the amount of material used. Syntegon Technology has also developed cartoners and case packers that are more material-efficient thanks to higher tolerances. These include systems that can process slightly bent cardboard blanks or those made from recycled material. This wider tolerance range means that blanks are now being processed that would previously have been discarded as rejects by the machine. Efficiently designed secondary packaging and outer packaging also helps to minimize transport costs. According to Olivier Cottard, Head of Industries Business Units at DS Smith Packaging, shrinking standard secondary packaging by 5mm reduces shipping requirements by 20 truckloads per year. This results in carbon emissions savings of 100 metric tons as well as significant cost savings. Put differently, the carbon emissions savings are equivalent to the amount of carbon absorbed by 2,500 conifer seedlings in 10 years.[2]   Waste prevention also involves replacing environmentally harmful packaging materials with more environmentally friendly options such as using paper instead of plastic. Paper or cardboard already account for around 65 percent of all packaging[3], but the application possibilities for paper in primary packaging are far from exhausted. Syntegon Technology is currently working on making conventional plastic packaging solutions usable with paper as well. Up to now, using monomaterial paper for packaging has only been possible with glued, prefabricated bags or glued paper packaging produced using pinwheel technology.       In collaboration with the paper manufacturer BillerudKorsnäs Syntegon Technology, formerly Bosch Packaging Technology, has developed a solution to securely package and seal food in monomaterial paper using vertical baggers. This pioneering sealed paper packaging is suitable for dry foods such as sugar, pasta, cereals and powders without compromising on product protection and dust tightness. Thanks to the use of FSC- or PEFC-certified paper, the sustainable characteristics are maintained from the raw material through to recycling – fully in keeping with the principles of the circular economy.   Even specially shaped and optimally dimensioned small paper pods can contribute to a more sustainable future by replacing plastic sleeves. Recently, the new “Pearl” packaging concept was developed together with BillerudKorsnäs. The patented 3D-formable paper can be processed into creative and sustainable packaging solutions on Syntegon Technology machines. This further reduces the amount of plastic used. The demand for this type of packaging solution is already high, meaning that more of it will soon be appearing on supermarket shelves.     Stage 2 – Preparation for recycling: long-lasting quality and good service    For packaging machine manufacturers, recycling also means preventing machinery already in circulation from becoming obsolete prematurely. In this regard, a comprehensive retrofitting program and appropriate service support are the decisive factors. Syntegon Technology offers its customers the option of upgrading existing machines so they can handle more sustainable packaging materials. This includes comprehensive customer-specific tests for new packaging materials as well as the necessary upgrade kits. Furthermore, Syntegon Technology offers to overhaul their customers’ equipment and thus considerably extend their life cycle.     Stage 3 – Design for recycling    In the field of plastic packaging, the trend is increasingly moving towards using monomaterial wherever possible; in other words, preparing the packaging material for recycling within an available recycling stream. This poses challenges for the composition and processing of the packaging material. Multi-layer films assign different tasks, such as barrier protection, sealing or printing to individual layers made from different materials. These multi-layer films are not homogenous and cannot be separated in the recycling process because they consist of several plastics. In many cases, the only option is thermal recovery.   Monomaterial packaging – even if it consists of several layers of the same material – will have to do all the work on its own. This may mean that previous assumptions, for example regarding shelf life, need to be reconsidered or that new, optimized processes in the supply chain will need to compensate for shorter shelf lives. When it comes to recycling, however, things are much simpler: the monomaterial can be directly fed into the recycling stream and be fully recycled.                                                                                                        Another challenge is that consumers cannot immediately tell the difference between recyclable monomaterial and multi-layer film. Food manufacturers would do well to take this into account when designing their packaging and, if necessary, to print additional information on the pack or make it available via QR code. Syntegon Technology already offers proven track and trace solutions, whereby a QR code is linked to additional consumer information.   Many research projects are devoted to the development of bio-based and biodegradable plastics that meet the requirements of food packaging. Compared to conventional plastics, so-called drop-in bioplastics, such as bio-PE (polyethylene) and bio-PET (polyethylene terephthalate), have a better carbon footprint as they are made from renewable raw materials. Because they have the same chemical structure as conventional plastics, they can be processed into end products using the same machines and processes. Biodegradable plastics offer advantages if they can be decomposed easily by microorganisms. The use of these compostable materials is especially beneficial when product remains and packaging are disposed of together. This for instance applies to coffee capsules or tea bags.   Sustainable packaging is certainly a sales argument, as it can increase both revenue and customer loyalty. Today’s consumers want to avoid material waste as much as possible and prefer biodegradable or recyclable packaging materials. According to a global retail survey conducted by Nielsen, 55 percent of online consumers in 60 countries are willing to pay more for products if the companies involved are committed to positive social and environmental change.[4]     Circular economy by uniting everyone involved in the supply chain   Machine manufacturers can only develop solutions that close the material cycle, avoid waste and yet still fulfill the extensive requirements placed on packaging if the relevant stakeholders are involved at an early stage. This includes material manufacturers, brand owners and their customers, right through to packaging material recycling facilities. The successful use of sustainable packaging can only succeed if all parties along the supply chain pool their respective areas of expertise. The objective is to test the machine capability of new types of packaging materials and to provide support in the development of packaging designs. Food manufacturers can here benefit from Syntegon Technology’s international network of material suppliers. By working together, they are able to find pragmatic, innovative solutions that meet complex market, consumer and legal requirements and thus open up new, more sustainable avenues.     [1] https://www.bmu.de/en/law/circular-economy-and-safeguard-the-environmentally-compatible-management-of-waste/ [2] The benefits of packaging in an increasingly waste-conscious world, DS Smith, https://www.dssmith.com/company/newsroom/2018/2/the-benefits-of-packaging-in-an-increasingly-waste-conscious-world [3] The current state of the paper packaging market, Smithers Pira, https://www.smitherspira.com/resources/2014/june/current-state-of-the-paper-packaging-market [4] Global consumers are willing to put their money where their heart is when it comes to goods and services from companies committed to social responsibility, Nielsen 2014, http://www.nielsen.com/content/corporate/us/en/press-room/2014/global-consumers-are-willing-to-put-their-money-where-their-heart-is.html     Author and Contact Torsten Sauer Project Manager Sustainability Syntegon Technology Tel: +49 711 811 57137 Email: [email protected]

  • Increased payload and wider reach: Sidel's M version of CoboAccess™_Pal answers growing cobotic palletising needs

    The trend to reduce End-of-Line production cost in low-speed lines by replacing manual palletising operations with compact and user-friendly cobotic palletisers continues to rise – especially due to the very fast Return on Investment of these solutions. Nevertheless, the spread of this still rather new automation technology has often been limited by its payload capability and working envelope. But today, Sidel launch an extension to their CoboAccess_Pal cobotic palletising range featuring the highest case payload on the market in its category.   The new M version of Sidel’s cobotic palletiser features a Yaskawa HC20, allowing for a case payload of up to 14 kg with a very significant reach of 1,700 mm – thus addressing the two most sought after factors for palletising. “Sidel are the first in Europe to embed the Yaskawa HC20 for palletising tasks. With the CoboAccess_Pal M version, we can now answer a wider scope of palletising needs within the Food, Home and Personal Care segments,” says Florian Marlot, product manager for the CoboAccess_Pal platform at Sidel.       Reaching any expected pallet height up to 1,900 mm and speeds up to 6 cycles per minute, the equipment still allows for free and safe interactions between the operators and the fenceless cell. Florian Marlot explains: “Cobotics is an increasingly crucial asset in End-of-Line operations. It reduces End-of-Line production cost while improving the operators’ working conditions, freeing them from the very strenuous manual palletising tasks.”   Delivering maximum performance on a reduced overall footprint, CoboAccess_Pal M version maintains the best attributes of Sidel’s established cobotic palletising range. It still includes its proven industrial automation platform based on PC and PLC, guaranteeing high machine reliability and fast machine re-start after stoppages. Moreover, the intuitive HMI offers a user-friendly experience. Also, PalDesigner®, which has been used on the market to this end for many years across various Sidel palletising solutions, allows for an autonomous new format and pallet pattern creation.   “Almost two years after the initial launch of the S version and with more than 50 installed units, this latest expansion of our portfolio is perfectly completing our range of cobotic palletisers to answer any type of need,” concludes Florian Marlot.

  • Plastic packaging still confronting sustainability challenges

    The coronavirus has only helped to underscore the importance of plastic packaging when it comes to keeping food contamination-free and to preserving its freshness and usability for longer. This is particularly vital now, given how millions of people worldwide are sheltering in place, and doing their best to make their provisions stretch.   But the COVID-19 pandemic has also accelerated another trend that has a major impact on product packaging -- e-commerce. Online shopping already was showing strong growth, but the current stay-at-home phenomenon has only increased demand. An even broader awakening to the convenience of delivery to your doorstep may forever reshape parts of the retail sector.   An April 4 story by DigitalCommerce360 cites data to underscore the current trends.   In North America, it reported, the number of online orders for web-only online retailers soared 52% year-over-year in the United States and Canada for the period of March 22 through April 4, according to an online tracker from marketing platform Emarsys and analytics platform GoodData. Revenue for web-only retailers in the U.S. and Canada was up 30% year-over-year for the period.   In the Asia-Pacific (APAC) region during the same two-week period, year-over-year transactions for web-only retailers grew by 23%, according to Emarsys/GoodData. During the same period, year-over-year revenue was up 19% in the region.     E-commerce growing sharply   Virus or not, retail e-commerce is rising sharply. New York-based consumer research firm Statista Inc. said that U.S. online retail sales of physical goods amounted to $365.2 billion in 2019, and projects that will rise to nearly $600 billion in 2024.   Consider also that China’s annual, 24-hour online shopping spree known as Single’s Day -- last held on Nov. 11, 2019 -- generated record sales estimated at some $38 billion.   The darker side of such a sales boom relates to the impact on the environment of so much product packaging. China’s State Post Bureau reported that e-commerce giants delivered 1.88 billion packages from Nov. 11 to Nov. 16 last year, an annual increase of almost 26%. Greenpeace estimated that the waste generated exceeded 250,000 tonnes.   The volume of packaging material used by China's e-commerce and express delivery sectors hit 9.4 million tonnes last year, and is on course to more than quadruple to 41.3 million tonnes by 2025 if they keep up the rate of increase, according to Greenpeace and other non-government bodies.     Sustainability still important   So, booming e-commerce offers sales growth for key sectors as well as greater convenience (and safety) now for many, but it clearly comes at a cost. While public health trumps sustainability concerns at the moment, it’s clear that the packaging sector cannot afford to take its collective eye off the ball when it comes to being eco-conscious.   As Dow Inc. CEO Jim Fitterling mentioned in ANTEC 2020 virtual conference on March 31: The COVID-19 crisis is going to end, "but the air we breathe, our water and the land we live on is here forever. And we can't afford to lose the momentum that we've started to gain already to safeguard the environment and help us move to a more circular economy."   Leaders in the European Union also are concerned that the current virus-driven economic slump will cause the focus on sustainability to wane, writing in a joint statement in mid-April, “We should withstand the temptations of short-term solutions in response to the present crisis that risk locking the EU in a fossil fuel economy for decades to come.”    These conditions offer both extreme challenges and enormous opportunities for brand owners, consumer packaged goods (CPG) companies, and for those designing and manufacturing the packaging.     Multiple approaches being pursued   Such firms are exploring and advancing multiple strategies to address these issues, including increased plastics recycling, more reusable packaging, greater use of biomaterials, reduced material use, and design for circularity. Package designers also need to take into account the different priorities for on-shelf vs. e-commerce products. Eye-catching package design is less vital for products sold online than in the store, but ensuring the shipped product arrives at its destination undamaged is vital.   Advances in these areas take diverse forms, but consider the efforts being by CPGs to redesign the e-commerce-friendly and highly popular –– but largely unrecyclable –– flexible pouches to make them more eco-friendly. This mostly involves finding a way to convert those pouches’ multilayer, multimaterial constructions, which till now have been needed to protect the contents from such unwelcome factors such as moisture, oxygen, and ultraviolet light, into recyclable, mono-material structures.   For example: mono-material pouches   Several advances are happening in this area. Austria’s Mondi Group, for just one example, worked with several partners for four years to develop an all-polyethyelene, stand-up pouch for Germany’s Werner & Mertz GmbH to use with its Frosch-brand detergent. This patented pouch features detachable decorative panels on both sides, to help enable easier recycling.     ▲ Mondi helped develop this fully recyclable, all-PE pouch   Another new technology, called AeroFlexx and developed by Procter & Gamble Co., enables liquid packaging in a flexible yet rigid package. Made with coextruded flexible film, the product leverages compressed air to inflate specific portions of the pouch, specifically along the edges, to bring a degree of rigidity not otherwise possible in a flexible package.   An AeroFlexx package uses half the plastic needed to blow mold a traditional bottle and can be delivered as roll stock to a filling facility, meaning it is easier to ship throughout the supply chain. In addition to significantly reducing plastic at the source, the Chicago-based company’s vision is to be 100% recycle ready by 2025. While enabling seamless, edge-to-edge artwork, AeroFlexx also features a no-leak, self-sealing valve that offers easy, one-handed operation by the consumer.     ▲ An AeroFlexx pouch uses half the plastic as a comparably sized, blow molded bottle     Loop platform touts reusability   New Jersey recycler TerraCycle Inc., meanwhile, is taking a completely different approach with its Loop circular shopping platform. Loop has gained support from many of the world’s best-known brands, ranging from Unilever, PepsiCo, and Nestlé to Danone, Procter & Gamble, and UPS.   ▲The Loop circular shopping platform aims to get brand owners to develop durable, reusable packages that get picked up, sanitized and reused over and over again.   The Loop system uses UPS to ship a variety of food, household cleaning, and personal-care products in a reusable and collapsible, padded container called the Loop tote. The products are dispensed from reusable containers, which are returned in the same reusable tote when empty. Some have dubbed it “the milkman model,” in a nod to the old days when milk was delivered to your doorstep in glass bottles, which were later collected, cleaned, and reused.   Loop,” maintains TerraCycle founder and CEO Tom Szaky, “is an engine for CPGs to shift from disposable products that consumers own to durable ones they borrow.” The brand owners, meanwhile, actually own the package, which is meant to be reused at least 100 times. The impact on packaging is obvious – instead of trying to make the cheapest possible disposable package or container, the brands are incented instead to design handsome, reusable containers out of durable materials.   Numerous companies are also investing in initiatives and technologies to advance both mechanical and chemical recycling, and to develop biocompatible and compostable materials.     See you at CHINAPLAS 2021 CHINAPLAS is further postponed to April 13-16, 2021 to be held in the Shenzhen World Exhibition & Convention Center, PR China. Focusing on “Smart Manufacturing” , “Innovative Materials”, and “Green & Circular Solutions”, the organizer is expect to present 400,000 square meters of exhibition space. For more information about CHINAPLAS 2021, please visit www.ChinaplasOnline.com.

  • Photo by Annie Spratt on Unsplash

    Updated study confirms flexible packaging plays a key role in prevention of packaging waste and mitigation of global warming

    A recently updated and extended study by the Institute for Energy and Environmental Research (ifeu), commissioned by Flexible Packaging Europe (FPE), has underlined the original study’s findings. It shows clearly that flexible packaging is a more effective route to resource efficiency and reducing carbon footprint than using rigid packaging formats or focusing entirely on recycling.   The study uses a scenario in which all non-flexible packaging (i.e. rigid packaging) for Fast Moving Consumer Goods (FMCG) are substituted by flexible packaging wherever possible. As carbonated drinks cannot be packed this way, for the purpose of the study, theoretical substitution excluded all beverages (as a conservative approach).   It showed that, by substituting all rigid packaging of non-beverage FMCG at the EU level, the amount of primary packaging waste could be reduced by 21 million tonnes per year. This means a 70% reduction of the total amount of non-beverage FMCG primary packaging in the EU, highlighting the huge packaging waste prevention potential of flexible packaging.   Even more striking are the consequences on the environment. By using a life cycle assessment (LCA) approach the study shows that such a theoretical substitution would decrease total Global Warming Potential (GWP) of all European non-beverage FMCG primary packaging by 33%, even if it is assumed, for the purpose of the demonstration, that no material recycling processes for flexible packaging would take place.   The opposite scenario – the substitution in the EU of all flexible packaging used for non-beverage FMCG by rigid packaging formats – would increase total GWP of the primary packaging to about 30%, the study shows. This is despite the much higher actual recycling rates of rigid packaging.  Indeed, even if the recycling rate of rigid packaging was raised to 100%, this theoretical substitution would still lead to 14% higher GWP, it says.   In addition to GWP, the environmental impact of Abiotic Depletion, which refers to the use of non-renewable resources, and Use of Water have also been assessed using the LCA approach. The study shows very similar results in the same order of magnitude for all three impact categories.       The report’s authors conclude that for packaging the focus should not be on recyclability only but also and foremost on prevention. This can be achieved by a higher use of flexible packaging, which would lead not only to less primary packaging waste, they claim, but also to lower carbon footprint and use of resources.   Conversely, a focus only on recyclability and achieving recycling targets might lead to the substitution of flexible packaging solutions by more easily recyclable, rigid packaging. This approach would clearly be detrimental for climate change and resource efficiency, besides running counter to the objective enshrined in the EU Packaging and Packaging Waste Directive to prevent the production of packaging waste.   Commenting on the study, Jean-Paul Duquet (Director Sustainability FPE) said, “Prevention is on top of the waste hierarchy defined by the European Commission’s Waste Framework Directive, before other approaches like reuse, recycling and energy recovery. The priority accorded to prevention before recycling is highly relevant for packaging, as this study demonstrates. Flexible packaging perfectly fulfils this prevention requirement and proves to be a major part of the solution to today’s challenges facing the packaging sector and the environment. Not to mention the important ongoing efforts to reach high recyclability performances and make flexible packaging even more resource efficient.”     Flexible Packaging Europe’s (FPE) members manufacture all types of flexible packaging. FPE comprises more than 80 small and medium sized companies as well as the major European producers of flexible packaging for all materials. These companies cover more than 85% of the European flexible packaging turnover. Also, six national flexible packaging associations are members of FPE ensuring consistency between national and European activities and lobbying. www.flexpack-europe.org     Thumbnail & Head Photo by Annie Spratt on Unsplash

  • Glass Packaging Is The Top Choice For Environmentally Conscious Consumers, New Survey Reveals

    Summary   Half of consumers buying more products in glass packaging than in 2016, and 9 in 10 would recommend glass as the  best packaging   Purchasing decisions increasingly driven by recyclability and environmental considerations   Results come as ‘Close the Glass Loop’ value chain stakeholders meet today to discuss how to further improve collection and recycling of glass     Brussels, 22 April 2020 – As industries, businesses and politicians make strong commitments to initiatives like the European Green Deal and theUN Sustainable Development Goals, consumers all over Europe are taking more and more steps to reduce their environmental footprint – and latest figures from the glass industry show that awareness of recycling and environmental impact is increasingly driving everyday purchasing decisions.    An independent consumer research survey carried out among more than 10,000 consumers across 13 European countries, commissioned by Friends of Glass and the European Container Glass Federation (FEVE), reveals that people are buying more glass than ever before: half of consumers are now buying more products in glass packaging than three years ago. At the same time, 9 in 10 people would recommend glass as the best packaging material to friends and family; an 11% increase compared to 2016.   These findings are driven by the high recyclability of glass, along with a growing consumer awareness of its environmental credentials. With an extensive network of local recycling facilities and made from recycled glass and raw materials (sand, soda ash, limestone) found in nature, glass is 100% and infinitely recyclable in a local closed loop system, making recycled glass a vital resource for new production. In fact, 2 in 5 consumers actively choose glass over other packaging materials specifically because they see it as more recyclable than any other packaging.     Sustainability matters for consumers   According to the survey, the environmental impact of packaging is seen as an important decision driver in food and beverage purchases, with the majority of consumers (3 in 4) ‘highly concerned’ about littering of food containers and 1 in 3 respondents citing this as their most important consideration. At the same time, 46% of Europeans state that they have significantly decreased their consumption of plastic to prevent littering in the environment.   Glass consistently scores as the most environmentally-friendly packaging material: overwhelmingly, it comes out on top in addressing contamination and environmental issues, particularly when it comes to avoiding food littering (glass rated ‘best in class’ by 43% of respondents), avoiding packaging waste (by 43% of respondents) and addressing climate change (by 48% of respondents).   The findings also reveal that the vast majority of consumers are recycling their glass packaging: 84% of Europeans state that they collect their glass separately for recycling, with 8 in 10 correctly disposing of caps and lids separately. Taking used glass to a local bottle bank is considered the most convenient disposal method across Europe.     A step in the right direction towards a Circular Economy   All these figures mark a step in the right direction towards a Circular Economy in Europe and achieving important sustainability goals, such as a real glass recycling rate of 70% by 2025, and 75% by 2030 per country. To this end, the glass industry is rolling out ‘Close the Glass Loop’ – an industry platform to increase the quantity and quality of recycled glass by establishing a material stewardship programme that will result in more post-consumer collection and bottle-to-bottle recycling. This includes industry and municipal efforts to establish separate collection networks, coupled with communication tools to engage citizens to separate and sort their glass waste for recycling. The results are released on the same day that ‘Close the Glass Loop’ stakeholders are holding an online conference to discuss how to improve collection and recycling of glass throughout the value chain.   In parallel, the industry is making rapid strides in becoming climate neutral: for the first time ever, a large group of European container glass manufacturers have joined forces to build the ‘Furnace of the Future’ – the world’s first large-scale hybrid electric furnace to run on 80% green electricity, set to replace current fossil-fuel energy sources and cut CO2 emissions by 50%. Due to be operational by 2022, the furnace will be able to melt all kinds of glass together with recycled glass – thereby dramatically reducing CO2 emissions.   Commenting on the survey results, Michael Delle Selve, Senior Communications Manager of FEVE, the European Container Glass Federation said: “As we prepare to mark another Earth Day, it’s heartening to see that not only is glass recycling on the rise across Europe, with a collection rate of 76%, but that the benefits of glass packaging and recycling are strongly resonating with consumers. Our ambition is to achieve both a collection rate of 90% by 2030 and full recycling of collected glass packaging – so that people don’t just recycle, but recycle more and better. At the end of the day, we all get out what we put in, which is why we’re urging everyone to join us in our effort to collect and recycle every single glass bottle. It’s simple, easy to do and it’ll make a huge impact on our planet and a huge difference for future generations.”   For more information on this European survey and to access the detailed findings, please visit news.friendsofglass.com. Results are also available at a country level.    -ENDS-  

  • Photo by Brian Yurasits on Unsplash

    Sustainability and Recyclability of Flexible Materials for Primary Packaging

    Innovative film and their relations to flow pack machines   Author:Lorenzo Birro Source:www.biscuitpeople.com   The perception of the Consumers has drastically changed in the last years. Plastic packaging yesterday seen as a friend to protect the food and reduce food waste, nowadays is seen as an enemy for its environmental impact.   The emotional approach to the matter, mostly handled through the Social Media, is quite strong and it drives towards an even stronger request of a PLASTIC FREE WORD.   The very strong pressure from the Consumers on all players of the Supplying Chain (from the GDO, through the Packaging materials Producers and Converters till the Wrapping Machines Manufacturers) is forcing them to search solutions where traditional plastic can be replaced, reduced or at least made recyclable.   However, it must not be forgotten that the main objective of food packaging is the protection and preservation of the product. Plastic is definitely one of the best materials to obtain the desired results in terms of “shelf live”. Presently about 1/3 of produced human food gets lost or wasted (FAO digital report 2019). Bad packaging is one of the main reasons. It is unthinkable to renounce to plastic at least in PRIMARY PACKAGING; but there is no doubt that it can however be reduced, recycled and in particular situations, replaced with paper and other biodegradable films.   All companies involved in packaging must consider and take in serious consideration the challenge to protect and preserve food offering in the meantime solutions to reduce the Ambiental impact.    Among them, certainly, Cavanna - a leading worldwide manufacturer of flowrapping and cartoning plants - is one of the more active and attentive in such issues.   The Cavanna made lines produce every minute an average of 1.2 million of flowpacks and therefore Cavanna has a kind of moral obligation and responsibility to be involved and to develop solutions to dispose such huge amount of packs.   To do so, Cavanna has created a new Business Unit called TCO CONSULTING with the aim of dealing with the changes in wrapping materials following the GREEN ECONOMY topic. One of the tasks of the new TCO CONSULTING structure is precisely to create a network of contacts able to find innovative wrapping materials and bring them to Company R&D Division to be practically tested in Laboratory to evaluate the performances of the machines in terms of speed and seal quality. The Consumers pressure and the Official Directive regarding circular economy has brought to two main areas of intervention on primary flexible packaging.     A. RECYCLABLE PLASTICS   RECYCLABILITY is the path chosen by Europe and USA to tackle the problem. The above will bring important changes to the materials that must be as pure as possible (and this means not polluted by other plastic families) to promote separation and recycling.   What was used until yesterday may no longer be used by tomorrow:   The mono-materials (PE only, OPP only) will grow at the disadvantage of the typical multi-materials structures such   (laminated PET + OPP, PA + PE, etc….) Cold sealing is expected to be replaced and reduced The triple ALUs structures, typical of the pharmaceutical and the coffee industry, will no longer be acceptable Paper laminated with renewable bioplastics will considerably increase   As one of the leading machine manufacturers Cavanna could not be caught unprepared for these changes which could lead to important changes even in crucial parts of the machine.   Innovative mono-materials are expected to influence machine performance in two areas:   Sealing: innovative mono-materials are generally more sensible to temperature than previous complexed films. They need more precise temperature intervals (smaller working windows). Sliding: very often these films have different Coefficient of Friction (C.O.F.) and they might require the use of special sliding coatings in dedicated machine areas.    B.  BIO-PLASTIC FROM RENEWABLE SOURCE   They are plastic materials that could be biodegradable, bio-based or with both characteristics (European bioplastic definition)   With the name Biodegradable we mean a material subject to microbial degradation while Compostable is a biodegradable material under certain precise conditions of time, temperature and humidity.  In terms of volume they represent nowadays around 0,5 % of total plastic packaging.   Biofilm are coming from renewable source and are produced by polymerization of natural bio-monomers mainly from starch and/or cellulose. Most common families are: PLA (Polylactic Acid) - Starch Based and Cellulose Based with a great variety of options and grades. Normally cannot be used as mono-film in the flowpack machines and need to be laminated with film that offer thermic stability and anti-sticking properties. Paper, a natural biopolymer is often chosen to be laminated with other biopolymers and is ideal for its biodegradable characteristics and thermal stability.   All bio-film families have few main points in common   Are Biodegradable and Compostable Are cost effective: 3-4 times more expensive than plastic materials Bring to and increased total thickness of the film itself Have generally poor barrier to moisture and oxygen Have reduced production volumes Are thermally less stable   From machine performance point of view the bio-film families will receive even more attention than the mono-material for R-Plastics. Sealing areas and slides surfaces are in processing to be re-studied and modified to suits to the characteristics on these innovative films.    Cavanna final goal and target is to present to the market a GREEN KIT made by few sensible parts and adaptable to existing machines to challenge the working performance of the innovative film without compromises in speed and seal quality of the pack.     Leading photo by Brian Yurasits on Unsplash

  • Photo by Merakist on Unsplash

    EUBP Concerns Over Biased EASAC Report On Biobased And Biodegradable Plastics

    Berlin, 18 March 2020 – “If we wanted to condense the gist of the report, we could say that EASAC discourages all the innovations that appear in the industrial sector currently dominated by fossil-based plastics”, says François de Bie, Chairman of European Bioplastics (EUBP) in response to the report ‘Packaging plastic in the circular economy’ recently published by the European Academies’ Science Advisory Council (EASAC).     According to EUBP, the statements on bio-based and biodegradable plastics by EASAC implicitly lead to some very questionable recommendations to EU institutions and citizens. The report doubts that bio-based plastics are better for the environment, although it has been proven by third party researchers and many peer reviewed Life Cycle Assessments that bioplastics made from sustainably grown biomass carry multiple environmental benefits over their fossil counterparts. “The European Green Deal itself underlines that fossil subsidies are to be challenged and alternative resources shall be considered. In the material sector there is a need to change to low emissions and renewable, bio-based carbon materials. Bio-based plastics respond to this need and are already available in the market”, states de Bie. Raising mainly emotional and not science-based arguments, the report is also critical about biodegradable plastics. It’s posting the idea that biodegradability and durability are properties that cannot coexist, making biodegradable plastic an ‘elusive’ target. This claim is disavowed by many products that are present on the market today. The report also questions how ‘soon’ and ‘well’ biodegradable plastics degrade. “This does not reflect the reality, especially in the case of some applications which can potentially end up in the organic waste, as a recent independent study by Wageningen University & Research (WUR)* clearly showed. The tested EN 13432 certified degradable and compostable plastic products, such as organic waste collection bags, plant pots, tea bags or coffee capsules, broke down in a full-scale industrial organic waste treatment facility within a maximum of 22 days”, François de Bie comments on the EASAC study. Packaging that is prone to be highly contaminated with food waste will not be mechanically recycled. Instead, in most cases, it will be incinerated, or even worse, landfilled. “Compostable plastics, e.g. compostable shopping bags which can be reused to collect organic waste, help divert organic waste from landfills and thus increase the amount of extra organic waste collected. Biodegradable and compostable plastics play an important role in a circular economy by closing the organic cycle”. Besides the WUR study, the notfor-profit organisation WRAP, which leads the UK Plastics Pact**, recently also suggested key applications and opportunities*** for compostable plastic packaging. These include food caddy liners and other bags as well as fruit and vegetable stickers, tea bags, coffee pods and ready meal trays for ‘closed loop’ situations, e.g. festivals. The study also refers to possible confusion of consumers caused by the term ‘biodegradable’. “To the best of our knowledge, none of the expressed criticism that biodegradability will increase litter is backed up with any actual evidence. The much cited UNEP report is such a case in point”, François de Bie criticises. Thus, it seems to EUBP that any attempt to solve the gigantic environmental problems caused by fossil-based plastics is hastily dismissed by EASAC. On the other hand, EASAC seems to ignore twenty years of research, market applications and recycling practices of these materials, always developed in compliance with the current EU legal provisions. “The report constitutes a missed opportunity for a meaningful evaluation of the role of bio-based as well as biodegradable and compostable plastics in a sustainable circular economy. It is liable to dash any hopes that the European Commission will rely on more in depth scientific reports when drafting its policy framework for bio-based and biodegradable and compostable plastics. Against this background, we kindly invite all policy makers and other stakeholders to re-discuss the findings of this report with us”, de Bie concludes.     * https://edepot.wur.nl/514397 ** https://www.wrap.org.uk/content/the-uk-plastics-pact *** https://www.wrap.org.uk/sites/files/wrap/Citizen-attitudes-survey-food-waste-and-packaging.pdf   European Bioplastics: European Bioplastics (EUBP) is the European association representing the interests of the bioplastics industry along the entire value chain. Its members produce, refine and distribute bioplastics i.e. plastics that are bio-based, biodegradable, or both. More information is available at www.european-bioplastics.org. Press contact: Oliver Buchholz, Communications Manager, European Bioplastics, Marienstr. 19/20, 10117 Berlin, Tel: +49 (0) 30 28482 353, Fax: +49 (0)30 284 82 359, E-Mail: [email protected]   Photo by Merakist on Unsplash

  • Photo by chuttersnap on Unsplash

    LABELS for temperature control

    The market of self-adhesive labels is constantly growing both economically and technologically, in new developments as well as in innovation. Offering an attractive texture or a resistant adhesive is no longer sufficient. – Juan Stratta (*)   (*) Avery Dennison, Senior of Business Development.   The great competition results in that the leading companies are innovating and developing proposals so as to offer a higher added value of the experience and thus offering consumers an interactive experience with the label.   A growing trend is related to smart labels. Within this subsegment, we have detected a niche market within the area of transportation and logistics, particularly in the control of the cold chain during the supply of those products, which are sensitive to any change in temperature. Such products are, among others:   l Fresh food                                 l Floriculture l Frozen food                               l Vaccines and medications l Special raw materials                 l Blood and human organs for transplantation   The order of the preceding list is not at random, but is shown in ascending order according to the load sensitivity and cost, which is not always economic since it is not able to maintain the control of the cold chain during the transportation and distribution of the merchandise.   Throughout this process, the risk is permanent, and there is a latent possibility that the load exceeds the pre-established temperature levels even for a short period of time. For example, a truck can damage its freezing equipment by transporting a refrigerated load on a day with high temperatures. This situation implies a variation of temperature in the refrigerated cargo compartment.   Even when the equipment is repaired and the temperature returns to the defined ranges, the cold chain was compromised and the load has suffered the consequences. In order to have a better control at the intermediate points of the cold chain, different temperature measuring equipment is used, which ranges from traditional mercury thermometers to more sophisticated technologies, such as Data Loggers or thermographs, in connection with the software developed for measurement.   By means of a temperature sensor and the latest technology in NFC data exchange (Near Field Communication), this self-adhesive label stores the temperature records at scheduled intervals according to the user's requirement by way of a user-friendly interface, and without any need to have a specific knowledge.   The programming is done by way of an application available for AndroidTM from any smartphone or tablet compatible with NFC technology, while the data can be read at any point of the supply chain.   There is no doubt that this label offers a solution for many companies who require an exhaustive control of their logistics, inventory and deliveries, whereas the said solution will not only improve the monitoring process, but the quality and profitability of their products as well.     Main benefits Accurate measurement of temperature as a function of time. Small label and easy application. Control by way of a mobile app, and data transfer via NFC. Competitive cost compared to current temperature measurement methods. It provides information to improve the quality of deliveries, the inventory and of logistics. Great sustainability.   Applications Medicines and pharmaceutical products. Food and beverages. Chemicals and polymers. Other materials requiring a temperature control.       Photo by chuttersnap on Unsplash

  • Photo by Wesley Tingey on Unsplash

    FPA Addresses Essential Manufacturing in Light of COVID-19 Crisis

    FPA requests certain clarity with respect to federal, state, and local guidelines and mandates -Photo by Wesley Tingey on Unsplash- Annapolis, MD: March 19, 2020 – The Flexible Packaging Association issued letters to the White House, all Governors, and Capitol Hill leadership with regard to the need for essential packaging manufacturing during this time of uncertainty, particularly food insecurity and access to pharmaceutical and medical supplies. The letters also highlight the need for clarity with respect to federal, state, and local government proclamations distinguishing “essential” business operations from mass population event limitations. Flexible packaging protects products that consumers use every day – including hermetically sealed food and beverage products such as cereal, bread, frozen meals, infant formula, and juice; as well as sterile health and beauty items and pharmaceuticals, such as aspirin, shampoo, feminine hygiene products, and disinfecting wipes. Even packaging for pet food uses flexible packaging to deliver fresh and healthy meals to a variety of animals. Flexible packaging is also used for medical device packaging to ensure that the products packaged, diagnostic tests, IV solutions and sets, syringes, catheters, intubation tubes, isolation gowns, and other personal protective equipment maintain their sterility and efficacy at the time of use. Trash and medical waste receptacles use can liners to manage business, institutional, medical, and household waste. Carry-out and take-out food containers and e-commerce delivery, which are increasingly important during this time, are also heavily supported by the flexible packaging industry. Thus, FPA and its members are vital to the supply chain when addressing the needs of U.S. consumers in responding to the COVID-19 crisis. It is of fundamental importance that the industry’s manufacturing facilities stay open and functioning in order to supply the necessary packaging consumer product companies and retailers need to supply goods the public needs through this health crisis. We have all seen the unprecedented lines at stores and the empty shelves as consumers attempt to provide for their families, with even the basics, such as protein, toilet paper, and hand sanitizer, while heeding the various polices to stay at home and practice social distancing. We are also concerned about the need for increased production of medical protective supplies to our doctors, hospitals, and first responders. Flexible packaging manufacturers stand ready to assist in closing these gaps and ensuring food and medical security as the country faces this crisis. In order to do so, FPA requests certain clarity with respect to state and local mandates. We ask that there be uniformity at the state and local levels in distinguishing bans on social gatherings and the closure of bars, gyms, and museums from business operations. Employees should not be confused about whether or not they report to work based on a myriad of state and local limitations on public forums. In addition, given that the supply chain can and will deliver the goods needed to restock shelves and keep consumers safe if allowed to do so, we request that consumer and pet food, health and beauty, pharmaceutical, and medical device packaging be considered essential manufacturing and a critical infrastructure industry, as stated in the recently released “President’s Coronavirus Guidelines for America.” This, along with our supply chain partners in the food and health industries, such as food processors, transportation and distribution centers, retail establishments, e-commerce providers, restaurants, and other indispensable parts of the supply chain, should be considered equally critical. FPA members are committed to the health and safety of their workforce and the families they support. Rigorous safety precautions are already in place at our manufacturing facilities to protect not only the workers but the consumers who will ultimately use and digest the products their packaging protects. Let the industry continue to support these critical goods and service sectors, which will also assist in responding to COVID-19 across the country. For more information on the Flexible Packaging Association, please visit www.flexpack.org. About the Flexible Packaging Association (FPA) The Flexible Packaging Association is the voice of the U.S. manufacturers of flexible packaging and their suppliers. The association’s mission is connecting, advancing, and leading the flexible packaging industry. Flexible packaging represents over $31 billion in annual sales in the U.S. and is the second largest and one of the fastest growing segments of the packaging industry. Flexible packaging is produced from paper, plastic, film, aluminum foil, or any combination of those materials, and includes bags, pouches, labels, liners, wraps, rollstock, and other flexible products.

  • New FHA-HoReCa Hospitality 4.0 pavilion transforms concepts to reality

    Time:2026-04-21~2026-04-24

    Location :Singapore Expo

    Euromonitor forecasts that global consumer foodservice is to grow by 24 per cent to US$3.7 trillion by 2023. The Asia Pacific markets are expected to make up half of that. Once a pipe dream for businesses in the region, digitalisation and automation are now impacting consumer experience in a big way, from enhancing business efficiency to completely changing the guest experience as we know it. New at FHA-HoReCa, held 13 to 16 July 2020 at Singapore Expo, the Hospitality 4.0 pavilion will be a platform for solution providers and start-ups to demonstrate innovative technologies, and visitors to learn best practices from subject experts. A showcase of the future, the Hospitality 4.0 pavilion conceptualised by WY-TO is a human-centric, sustainable vision of how disruptive technologies, robotics, VR, and AI will be seamlessly integrated to enhance the personal experience. Designed with organic shapes, smooth circulations, see-through systems and natural materials, this highly crafted ensemble is perceived as a ‘Forest’. This feeling is strengthened by the start-up pods, envisioned as the ‘seeds of tomorrow’ growing along the visitor’s journey through the area. The vertical rhythm given by the wooden elements through the entire pavilion reminds the visitors of a walk in the woods, passing by a forest clearing as well as three singular shelters – highlighting top and trending innovations from across the globe for the hospitality sector. The biophilic and futuristic design of the Hospitality 4.0 pavilion is inspired from nature and offers a whole range of diverse spaces and experiences: • Start-up Village – a community of creators and innovative businesses displaying new solutions such as 3D food printing, self-service equipment, waste management systems and more within the HoReCa sector. • Showcase areas – product and service demonstrations such as service robots, AR menus to remote controlled kitchens within the Hotel, Kitchen and Restaurant segments. • Dreamcatcher Theatre – industry thought leaders will share insights on topics ranging from design to new technologies, sustainability to market opportunities and trends. Confirmed speakers include senior representatives from ASOLIDPLAN, Fairmont Singapore & Swissôtel The Stamford, Ovum, Sodexo, The Ritz-Carlton, TripAdvisor and WWF to name a few. “Technology advancement has made it possible to fast track ideas that normally take decades to bear fruit. Noting the importance for industry professionals to have their fingers on the pulse of innovation, we implemented Hospitality 4.0 zone for the very purpose of demonstrating the ways advancements in technology can make a difference in the foodservice and hospitality value chain,” said Mr. Martyn Cox, Event Director, Hospitality, Food & Beverage, Informa Markets, organiser of FHA-HoReCa. --FHA-HoReCa: Meet the World’s Leading HoReCa Suppliers in Asia-- Where world’s leading hotels, restaurants and café suppliers will gather to showcase the latest foodservice & hospitality equipment, products and services across five key profiles – Bakery, Pastry & Gelato; Foodservice & Hospitality Equipment; Hospitality Style; Hospitality Technology; and Speciality Coffee & Tea – serving discerning distributors, importers, manufacturers and retailers from Asia, all under one roof. For more information, please visit www.fhahoreca.com. --Event At A Glance-- FHA-HoReCa Date: 13 – 16 July 2020 Venue: Singapore Expo Website: https://www.fhahoreca.com/ Featuring: Bakery, Pastry & Gelato; Foodservice & Hospitality Equipment; Hospitality Style; Hospitality Technology; Speciality Coffee & Tea Visitor pre-registration: https://fhapwa.com/

  • Expanding the liquid dairy market – Aseptic PET helps deliver Aurora Organic Dairy's mission

    Aurora Organic Dairy installed an Aseptic Combi PredisTM from Sidel in their second milk plant, a greenfield project in Columbia, Missouri. FDA-approved and part of a complete line, which also features Tetra Pak Processing Systems technology, this bottling solution helped the key player in the US organic dairy market expand its organic milk offerings from ultra-pasteurized cartons and HDPE gallon jugs to PET. This choice marks the start of a new journey for Aurora: bottling its UHT milk in PET, ultimately enabling an attractive and premium packaging that reaches consumers in new channels. Founded in 1976 and headquartered in Colorado, Aurora is a pioneer in the field of sustainable and organic milk production. The company has come a long way from converting its first farm in Colorado to exclusive organic production in 2003 and building its on-farm milk plant in Platteville, Colorado in 2004. Now, Aurora Organic Dairy is the leading producer and processor of store-brand organic milk and butter for US retailers. The company’s unique selling point is their philosophy that starts from crop growing to distribution of their award-winning dairy products: the company’s vertically integrated supply chain offers unparalleled traceability and affordable organic dairy with excellent quality. As they constantly seek to collaborate with forward-thinking companies that share their values around innovation, they chose Sidel’s Aseptic Combi Predis at their new plant in Columbia, Missouri. This solution allows for an expanded product line, namely a variety of products in PET bottles. --Breaking with traditions to sustain core values in a competitive market-- As the leading store-brand organic dairy producer and processor in the US, Aurora continues to challenge themselves in line with their goal: to bring organic milk to mainstream America with the highest quality and freshness, more affordable pricing and improved availability for consumers. According to Aurora Organic Dairy’s Chief Customer Officer, Jason Lee, the beverage category has been quickly changing, which makes it difficult to compete in the traditional Liquid Dairy Products (LDP) market without adapting to change. He explains, “We’re seeing growth opportunities and customer interest in aseptically bottled milk and milk-based products in PET. These observations have opened the door for unique private brand products to stand out on the shelf – setting them apart from national brands and the more traditional packaging for liquid dairy. We continue to work toward our mission by bringing the nutritional benefits of organic dairy products to more people, in more places with a commitment to integrity in everything we do. This is why we relentlessly seek innovations to achieve product differentiation.” After years of processing ultra-pasteurized milk in gallon jugs and half gallon cartons, Aurora started to bottle low-acid, shelf-stable organic milk in PET in 2019 by choosing Sidel’s Aseptic Combi Predis. By doing so, Aurora benefits from increased marketing opportunities while leveraging a cost-effective and flexible production process. PET packaging allows brand differentiation due to the virtually endless design freedom it offers, while ensuring strong brand recognition across a complete bottle family from large to on-the-go formats. These properties are highly valued by Aurora, which is now producing its organic milk bottled in PET in 8oz, 12oz, 16oz and 32oz squared containers, reminiscent of the classic glass milk bottles used for home delivery in the past. --An FDA-approved aseptic PET solution for Aurora-- Aurora implemented Sidel’s Aseptic Combi Predis because of its certified proficiency: on top of its more than 180 references worldwide, the solution was the world’s first aseptic PET filling equipment with dry preform sterilisation to get approved by the FDA three years ago. Thus, Aurora’s extremely high standards are preserved by the barrier properties offered by PET – enabling the highest food safety requirements – and the 100% sterile processing and packaging provided by the line. Sidel’s reputation in aseptic packaging (more than 40 years both in PET and in aseptic applications) was also a key purchasing factor for Aurora, backed up by their first-hand experience of Sidel’s centre of expertise for filling plus some customer visits in the US as well as in Europe to observe the Combi Predis in action. --Big change made easy-- Sidel’s Aseptic Combi Predis offers the simplest and fastest dry preform decontamination on the market, the lowest Total Cost of Ownership (TCO) and an optimised environmental footprint. No water is used in this process and the use of chemicals is radically reduced while maintaining a high output, offering great ease of operations and ensuring a very flexible production. The latter aspect was a critical success factor in this project, considering Aurora’s need for producing multiple SKUs and delivering on store brands’ expectations. Teams from Sidel and Aurora have completed the ramp-up and the commercial validation of the aseptic PET complete line, successfully filling the various bottle formats, now available on the market. “Our innovation team has been working very closely with the Sidel packaging team to quickly develop new container designs. Sidel has been a great partner throughout this process, and we are extremely excited about the future capabilities this line provides us and our customers,” Lee concludes. ----------------------------------- For editorial, advertising and sponsorship enquiries, please contact: F&H Porter Novelli Katherina Riesner, Consultant Tel: +49 (0) 89 121 75 180 Email: [email protected] For any other enquiries, please contact: Sidel Lucia Freschi, Public Relations Manager Tel: +39 0521 999452/Cell: +39 3472632237 Email: [email protected]

  • Making the future of food sustainable

    Leuven, Belgium, 19 November 2019 – Nicolai Prytz, sustainability and strategy director at TOMRA, has looked at how businesses, consumers and policymakers can help make the future of food sustainable. With a rapidly growing population, adopting sustainable production practices on a global scale is an imperative to safeguard the future of our planet. The food supply chain is certainly one area where there is urgent need for improved sustainability. Without food – this precious resource currently being wasted across the supply chain – society as a whole becomes unable to function. System inefficiencies in the food sector also cause an unnecessary output of energy during production, which amplifies the undeniably negative impacts of climate change on agriculture, including unstable growing conditions for many crops and an overall reduction in the volume of produce from arable land. These issues, coupled with the rise in global population and demand for food, represent significant areas of concern for the food industry – from farm to fork. Action needs to be taken both to reduce food waste and tackle climate impacts in and from the food supply chain. The key to make the future of food sustainable is the early adoption of best practices across the supply chain, for which technological innovation can be a major driver. In this article, I’ve explored options for food sustainability and what role the food industry needs to play to protect its future. --The need for sustainability-- Sustainability can be defined as “meeting the needs of the present without compromising the ability of future generations to meet their own needs”. For corporations, sustainability is not just about introducing environmentally friendly initiatives, as some may perceive. It is about protecting and utilizing resources efficiently and effectively. The UN expects world population to rise by two billion people over the next 30 years. With this increase in population, comes the need to increase the amount of food produced, which will inevitably increase both the amount of agricultural land needed food waste generated across the supply chain, and the greenhouse gas emissions from food production. This is where food sustainability is key, to mitigate the negative impacts of increased production and ensure that food supplies are not exhausted for future generations. --The fight against food waste and loss-- According the World Resources Institute, almost a quarter of food produced for human consumption goes uneaten. This food waste and loss is created across the entire supply chain, including production, handling, storage, processing, distribution and consumption. An important distinction can be made between food ‘loss’ in the production process and food ‘waste’ which occurs in the food consumption and retail stage. Globally, the causes for the food waste and loss differ from continent to continent. In North America and Europe, where the annual food waste and loss combined is roughly 100kg per consumer; food waste (i.e. consumption stage) accounts for more than half.. In comparison, only 5 per cent of food waste and loss combined in Sub-Saharan Africa is related to consumption, and the rest is lost during the production, handling and storage stages of the supply chain. These figures highlight the imbalance in food efficiency between developed and developing countries. Developed countries need to change consumer behavior, whereas developing nations must look towards improving infrastructure and processes in early stages of the supply chain. Although food loss may be higher in developing countries, the need to make improvements earlier in the supply chain is of global concern. International industry collaboration must focus on ensuring that food loss is reduced throughout the farming and sorting process in order to use as much as possible of what we produce. As for production-side food waste, repurposing of produce is a key solution. If an apple or a blueberry does not have high enough quality for one use, one must find another use for it and make wasting the produce the very last resort. Sensor-based sorting systems can determine, for example, the quality level of a product, and thus allow for lower quality products to be reworked until they are fit for another purpose, such as pet food or animal feed. At TOMRA, our sorting and grading solutions can help increase the yield of produce by between 5-10 per cent, which when put into context equates to as much as 25,000 trucks of potatoes every year. This allows businesses to maximize yields and recovery rates, while reducing waste and improving the overall quality of the produce. Our innovative sorting solutions can also help clean up crops that in the past would not be harvested, if damaged by adverse weather events, like hail, strong winds or torrential rain. Such events typically mean that incoming defect loads are high, but sensor-based cleaning of these damaged crops, together with removing subtle defects, has a strong positive impact on the shelf life of produce like fresh fruits and salads. --Reducing greenhouse gas emissions-- In addition to the challenges of food waste and loss, the food industry must also take responsibility for reducing greenhouse gas emissions and the negative climate impacts caused by the food supply chain. The current environmental crisis in the Amazon Rainforest, where wildfires are releasing vast amounts of stored CO2 into the atmosphere, is yet another testament to the urgent need for emission reductions, not only in food, but across all industries. The food industry sits at the very core of several environmental issues, being both responsible for nearly two-thirds of global biodiversity loss and a major contributor to climate change. Agriculture currently accounts for 12 Gt of CO2 per year of global carbon emissions, a number projected to rise up by more than 50 per cent by 2050. If unchecked, that level of emissions would represent more than 70 per cent of the available carbon ‘budget’ in order to reach the targets set forth in the Paris Agreement. One area with significant room for improvement is transport and the distance that food travels from farm to fork. Consumer demand has led to an expectation that all produce is available 365 days a year and the understanding that some produce is seasonal has been lost, meaning it must be imported from around the world to meet the wants of the consumer. What foods we eat also must be addressed. In its annual report, the WRI has outlined how the food industry can reduce its GHG output and become more sustainable, in light of expectations for population growth and food demand in 2050. It states that by decreasing the amount of beef and lamb eaten and instead eating more fruit and vegetables, emissions can be significantly reduced. However, the WRI also states that the food supply chain must increase the productivity of livestock and crops to “higher than historic levels”– in short, increase the supply of food, but reduce the land usage for a more sustainable output. Using innovative technologies and farming methods that lower agricultural GHG emissions is one of the recommendations in WRI report. The TOMRA Eco steamer peeler has been designed with reducing energy output in mind, and offers a sustainable way to produce food. This machine can lower energy usage by 25 per cent, which means savings of up to $90,000 per year for production businesses, as well as helping reduce water usage (28 per cent less steam compared to similar machines). Innovative sorting solutions also allow for any defective produce to be removed from the supply chain before it is frozen. This is a common practice for fruits and can help reduce energy usage and optimize yields. In other words, sorting technologies have great potential to strengthen both profitability and sustainability for many food companies --A sustainable future for food-- To achieve a sustainable future for the food industry governments, corporates and consumers alike must change the way in which we produce and handle food – from farm to fork. With the world population set to increase to nearly 10 billion people over the next 30 years, the industry must adapt and adopt new practices to reduce waste, cut greenhouse gas emissions and ensure that agricultural land is used as sustainably as possible. By 2050, food demand will increase by 50 per cent, so meeting these challenges is vital to ensure food sector sustainability for future generations. At TOMRA Food, we’re committed to leading the resource revolution through our technology, helping improve yields, reduce waste and use our food resources more efficiently – three key factors in food sustainability. Through working and collaborating with governments, policymakers and businesses, we can help improve the sustainability of the food supply chain and create a prospering food sector for the future. About TOMRA Food TOMRA Food designs and manufactures sensor-based sorting machines and integrated post-harvest solutions for the food industry, using the world’s most advanced grading, sorting, peeling and analytical technology. Over 8,000 units are installed at food growers, packers and processors around the world for fruits, nuts, vegetables, potato products, grains and seeds, dried fruit, meat and seafood. The company’s mission is to enable its customers to improve returns, gain operational efficiencies, and ensure a safe food supply via smart, useable technologies. To achieve this, TOMRA Food operates centers of excellence, regional offices and manufacturing locations within the United States, Europe, South America, Asia, Africa and Australasia. TOMRA Food is member of the TOMRA Group that was founded on innovation in 1972 that began with design, manufacture and sale of reverse vending machines (RVMs) for automated collection of used beverage containers. Today TOMRA provides technology-led solutions that enable the circular economy with advanced collection and sorting systems that optimize resource recovery and minimize waste in the food, recycling and mining industries. TOMRA has ~100,000 installations in over 80 markets worldwide and had total revenues of ~8.6 billion NOK in 2018. The Group employs ~4,000 globally and is publicly listed on the Oslo Stock Exchange (OSE: TOM). For further information about TOMRA, please see www.tomra.com Media Contacts: For TOMRA Food, Compac & BBC Technologies: Marijke Bellemans Senior Marketing Communication Coordinator Research Park Haasrode 1622 – Romeinse straat 20 3001 Leuven, Belgium T: +32 (0)16 74 28 17 M: +32 (0)476 74 19 18 E: [email protected] W: www.tomra.com/food

  • SUSTAINABLE Packaging = Future?

    With growing eco-awareness, more consumers prefer to choose sustainable products. To react this rapid demand on the market, company need to consider use the “green”material for their packaging.-Irina Chen Photo by Kelly Sikkema on Unsplash Nowadays the world has influenced strongly by plastic. Most items are made by this material in the market. Since plastic need 1000 years to decompose in landfills,the amount of plastic garbage will keep growing. After seeing the damage for the evironment, the data shows that 80% of consumers will choose sustainble product if there has options.Therefore,some companies has start to join this eco-protection campaign. Here are three advantages to use“green” product in business. --Good Image-- As a consumer,I will prefer to purchase products that belong to a company with a great reputation. To show company concept by joining green project, company present a image that they emphasis on the environment. Like the global fast-food brand, they use the sustainable packaging for their product. This decision establishes a good corporate image and develops a better impression of consumers. --Economic Benefit-- After industrial revolution, the environment has a huge impact by several pollutions. People realize the importance of environment protections. Consumers will want to know if the product is eco-friendly when they compare to other product. In past few years, sustainable products sale has grow fast. Thus, that will reduce the amount of“non-green” products. Green product using is not only for not being shake out by the market but also can increase the economic benefit. Consumers are more willing to buy the green product than others. --Promotion by Government-- How do we know the importance of environment impact? We all learn recycle from school or the rules by government. Rules standardize people's behavior and school teach us the environment problem. Both are promoted by the government. Company don't need to explain the importance on environment protection. Consumer only need to see the green sign on the product. The promotion by the government helps the company to do this green campaign more easily.

  • Logo Stands Out For Your Brand

    To make your product stand out, design must be the priority element. And the logo is the soul of your brand, people will recognize your product when they immediately see your logo. – Irina Chen Nowadays, millions products in the market. We all know that we will pick up the product that have a good reputation or special design. Like the world famous cola, they have classic bottle design and logo. And customer recognize their product by their iconic logo. There are 3 reasons why the logo is important for your brand. --Attention-- In this new generation, customer only has short attention. So how to grab the attention is become a competition in the brands. Conspicuous logo will help the brand win in this war and distinguish from other competitor. No matter the simple or difficult design, It’s only need to attract people. Besides, memorable logo built the connection with the customer when the brand grows. It keeps in the customer’s head. When they pass by your product, they will recall by seeing your logo. --Representative-- Most company like to magnify their logo on product. Except grabbing the attention, It’s a good way to know this product is belonged to the company. When the logo is been show up in the advertising program, more people will recognize the company. The design of logo narrate the story and image of the brand. People will still remember the logo after years. Thus, It has became a representative of company. --Loyalty-- When the brand is growing, there will be more and more customers. And It always has loyalty crowd. They trust your brand. No matter there is a new competitor, they will still buy your product. But there is a warning, redesigning the logo reduce the amount of this kind of consumers. They need to spend time to search the new logo. It’s a risk to lose the customer when they lose their patient.

  • ADHESIVES FOR LABELS: what comes and what needs to be known

    The label can be attractive and functional: while the liner can ensure a good dispensing, improve productivity and even ensure its reuse, but if the adhesive does not fulfill its function, the rest will not be of any value anymore. -Gabriela Cabrera * Product Manager at Avery Dennison / linkedin.com/in/cabreragabriela The new generations do not have the time to try something, and their lifestyles do not adapt to the products they find on the market. For the packaging industry this has been a great challenge, and as a result of the changes in consumption habits, packaging is being developed that can capture in small packages that manage to capture the attention of the consumer within a short time (3 seconds). Currently, many of the containers have been developed for individual portions, and this is a trend that has been maintained. The label market has several battlefields where companies have to fine-tune their production in order to offer quality materials. In many segments of this market, the front is an important point, which has a good texture, which is functional or attractive is key to differentiation. The liner is another valuable addition, from its conversion and dispensing to its thickness, which are factors to be taken into account when choosing it. But the key factor in the construction of a label, the adhesive. --Adhesive for wines-- The market for wines and sparkling wines is one of the most demanding in the region. Therefore, the challenges when choosing a self-adhesive label are high. A decisive point is the adhesive, since it must withstand cold or wet conditions, maintaining the label throughout the production process and consumption. The best solution that is used today on the market is a water-based adhesive with very good resistance to water, low temperatures, and which allows in the first minutes after the labeling process an easy removal so as to correct, especially in manual labeling. The key of this adhesive is its high resistance to the test of "bucket with ice" or "test frappè." To know if the adhesive successfully passed this test, the label should not be peeled off and neither should any bubbles form on its surface after six hours in the bucket with water and ice. Neither should there be any migration or movement of the label on the bottle during the test. If the paper breaks and the adhesive remains in the bottle when trying to remove the label, it means that it retained the original properties of the adhesive. This is an indicator of a robust and resistant adhesive with safe properties for end users. --Resealable adhesive-- Food and personal care products always have the great challenge of maintaining the conditions of the product throughout its useful life. Packaging should protect from moisture, air, dust and other external agents from compromising the durability of contained products. One of the solutions is the resealable adhesive, which is specifically designed for this market and is suitable for a wide variety of food applications and wet ends. It provides a clean and delicate detachment and adapts to a wide range of flexible packaging. This adhesive has a good resistance to humidity and solvents, enables multiple openings/closures (up to 60 times), a clean removal of PET and PP substrates, while a few options are authorized by BIR XIV for use in dry, fatty and non-fatty foods. This allows to keep the product to always be preserved during its use. --Multi-cyclic adhesives-- The multi-cyclic adhesive is an innovation for self-adhesive labeling for returnable bottles, which offers greater profitability and sustainability. It is a self-adhesive solution, which is resistant to all pressures to which a returnable container is exposed during its life cycle. It also combines the durability of ceramic application labeling (ACL) with the appearance, design and high-quality performance of self-adhesive technology. In relation to the design, designers will have the freedom and facility to create surprising and attractive labels. It consists of a much more profitable labeling because it lasts the whole life of the bottle (which means a lower waste disbursement), offers options of labeling without connection and even without shifting out of place, and does not require an extra investment of capital. Since labels have the same durability as bottles, they provide important environmental benefits, such as permanent waste reduction, ink consumption, transport movements and reduction of energy consumption. --Wash-off system-- Wash-Off allows brand owners to reduce the environmental impact of their products by maximizing the recycling opportunities. Thanks to an innovative structure of two plastic layers and a unique adhesive range, the labels are easily separated from the glass in hot water baths and leave the bottle clean for the recycling process. The labels—which are suitable for glass or PET bottles—and which peel off during washing are a simple and immediate alternative for any existing product based on wet glue. Developed to decorate returnable beer bottles with a "no label look," these labels enhance the brand image and can take complex shapes. They can be used to label the body and/or neck of clear and dark containers, as well as glass water bottles and large containers (gallons) of juices or shakes in recyclable PET bottles.

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