CJ-210S + CJC-450 Vial Production Line
Overview
- Liquid vial production processors design compliances with cGMP and Pic/s of liquid injection product guidelines. The processors are applicable for low viscosity and volume below 300mL.
- The filling volume and inner plug placing parameters are computerized with access level authorization to stabilize products quality.
- In order to minimize particle of pneumatic accessories polluting environment, inner plug placing procedure applies vacuum carrying and motion controlling. The capping procedure is isolated from the filling with plugging zone.
- All stainless steel parts contact with product raw material are made by SUS316L and all sterilized parts are capable to be 121℃ autoclave sterilized.
Detail
- Filling piston device：
- Stainless steel is polished and hard chrome plating for strengthening abrasion hardness which prevents contamination.
- Unsoldered design for piston prevents recontamination from product residues.
- User-friendly design allows easy dismantling and assembling for cleaning and sterilizing.
- All of the parts can be in contact with the sterilizing agent at the required temperature for the required time.
- The filling piston is controlled by PLC and servo motor. The different filling volumes and filling speed can be adjusted easily from the HMI touch screens.
- Filling system：
- Two stage filling system prevents spilling during high speed filling.
- Option -- Nitrogen filling can be set before or after product filling.
- Plug inserting device：
- Pick and place system conforms to particle-free and cleanliness standard.
- The plug detection device – No plug, machine stops.
- Capping device：
- Offers low-particulate capping suitable for closing vials and infusion bottles. It is also suitable for screw or snap-on caps by changing the capping head.
- Option – cap in-feed hopper
- The safety hood around the operation devices is made of the glass or PC which can be sterilized with all kinds of the sterilizing agent.
- The machines can be equipped with laminar air flow for operations requiring a particle-free and clean air environment.
- The machines are equipped with safety system - the machines will stop automatically in case of any bottle jams or in improper positions.
- Tool-less design for change parts can be changed quickly and efficiently to meet various vials and infusion bottles.
- Outboard electrical box allows easy maintenance.
- The design for all the knobs and levers of the machine allow easy adjustment for various requirements which conforms to the cleanliness standard.
Layout
Specification
| Model |
CJ-210S Automatic Filling & Plugging machine |
CJC-450 Automatic Capping Machine |
| Filling Volume |
1ml-20ml, 20ml-50ml, 50ml-100ml,
100ml-150ml, 150ml-200ml,
200ml-300ml |
-- |
| Capacity |
30-60 bottles/min
(Based on filling volume and liquid characteristic) |
30-60 bottles/min |
| Power Consumption |
220V single phase, 50/60HZ 2.5KW |
220V single phase, 50/60HZ 1.3KW |
Vacuum pressure
(supplied by user) |
75 NL/min, -0.6 bars |
-- |
Compressed air
(supplied by user) |
120 NL/min, 4-6 bars |
-- |
Machine Dimensions
(LxWxH) |
2800x1230x2193 (mm) |
2200x1136x2192 (mm) |
| Machine Weight |
950KGS |
500KGS |
Video
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