Machinery News

  • Low-loss bottle filling

    Keeping it calm   Beverage sloshing at high filling capacities causes loss and soiling KHS analyzes bottle and machine parameters using simulation Around 850 CFD calculations for optimization performed to date If, at high filling capacities, beverages slosh out of the bottle, levels of efficiency and hygiene suffer. KHS prevents this by drawing up extensive calculations. If beverage filling is to be safe with little loss, physics comes into play: given the rotation speed and change in direction, especially at the transition from the transfer star to the closure system, high levels of centrifugal force act on the content of the containers. This can cause liquid to slosh out of the bottle. This may only comprise a few drops of spillage at a time – but with up to 90,000 fills an hour, the amount of product lost soon mounts up. Another aspect is hygiene. It’s not hard to imagine that on the one hand, sloshed sugary beverages soil container necks and closures, with mold even being formed in some cases. On the other, the machine is also contaminated. This in turn increases cleaning requirements and takes up valuable production time. Two groups of parameters In order to counter this, Dominik Weirich has been drawing up CFD calculations since 2013. “Ever higher filling outputs mean that the technology’s reaching its physical limits, so that we also have to take liquid sloshing into account when designing the machine,” says the KHS development engineer at the factory in Bad Kreuznach, Germany. Data collected from the simulations he carries out form the basis here. “First, we take a look at the geometric parameters of the beverage containers themselves: here, we investigate the impact the bottle shape, fill height and neck diameter have. This is done in close consultation with our Bottles & Shapes experts, especially in conjunction with new line projects, when changes are made to the geometry or the bottle weight is reduced, for example. Second, we have the physical parameters of the machines. These depend on the capacity, machine pitch and diameter of the stars. Adjustments can be made here relatively easily. Adapting the containers, however, is usually an iterative and more extensive process.” Increasing number of simulations As a rule, it can be said that the larger the product surface and the closer the beverage is to the bottle mouth, the more likely the liquid is to slosh. This interaction of the various factors requires calculations to be made that are then included in both the design engineering and the offers for the machinery. Weirich has already performed about 850 of these simulations – with this number continuing to rise. For more information go to: https://www.khs.com/en/company/media   Dominik Weirich KHS development engineer Dominik Weirich has been carrying out fluid dynamic calculations in Bad Kreuznach, Germany, since 2013.   About the KHS Group The KHS Group is one of the world’s leading manufacturers of filling and packaging systems for the beverage and liquid food industries. Besides the parent company (KHS GmbH) the group includes various subsidiaries outside Germany, with production sites in Ahmedabad (India), Waukesha (USA), Zinacantepec (Mexico), São Paulo (Brazil) and Kunshan (China). It also operates numerous sales and service centers worldwide. KHS manufactures modern filling and packaging systems for the high-capacity range at its headquarters in Dortmund, Germany, and at its factories in Bad Kreuznach, Kleve, Worms and Hamburg. The KHS Group is a wholly owned subsidiary of the SDAX-listed Salzgitter AG corporation. In 2024 the KHS Group and its 5,626 employees achieved a turnover of around €1.654 billion. PR contact  KHS GmbH Alisa Altrock (external PR consultant) Phone: +49 251 6255 6123 Fax: +49 251 6255 6119 Email: [email protected] Website: https://www.khs.com   Media contact KHS GmbH Eileen Rossmann (external media consultant) Phone: +49 711 26877 656 Fax: +49 711 26877 699 Email: [email protected] Website: https://www.khs.com   More

    Industry News

  • GELITA at Fi Europe 2025 – Paris

    Be Active! Discover the Future of Collagen Innovation FI Europe   Eberbach (Germany), November 2025 – GELITA, the global forerunner in Bioactive Collagen Peptides (BCP®), invites Fi Europe visitors to Be Active! and explore how collagen innovation is shaping the future of functional nutrition. On December 2–4, 2025, at the Paris Expo Porte de Versailles (Booth 40H91), GELITA will present pioneering concepts for healthier, tastier, and more effective functional foods and beverages. Elevate Bars to Function and Flavor For developers of high-protein and reduced-sugar bars, OPTIBAR® is redefining next-generation functional snacking. With its unique performance in texture, stability, and taste, it allows product developers to create protein and cereal bars that not only deliver nutritional benefits but also meet consumer expectations for indulgence and clean labeling. Collagen That Fuels Active Living Under the umbrella theme Be Active!, GELITA showcases its comprehensive portfolio of Bioactive Collagen Peptides, including VERISOL®, PeptENDURE®, FORTIGEL®, FORTIBONE®, TENDOFORTE®, and BODYBALANCE®, each supporting targeted benefits from beauty-from-within and muscle strength to joint health, recovery, and longevity. Visitors can explore ready-to-market prototypes such as beauty drinks, sports performance beverages, and healthy aging concepts — and experience them firsthand through on-site tastings. November 2025 GELITA AG – Uferstraße 7 – 69412 Eberbach, Germany 2 Don't Miss the Expert Sessions Join GELITA experts as they reveal the latest insights into collagen innovation in two exclusive on-site presentations: “The New Face of Collagen: From Aesthetics to Athletics” Wednesday, December 3, 12:30 PM “Better Treats, Better You: The Future of Snacking is Functional!” Wednesday, December 3, 3:30 PM   Visit GELITA – Booth 40H91 Whether your goal is to formulate the next best functional snack or beverage, or to explore science-based collagen innovations that enhance performance and well-being, GELITA is your partner in creating products that help people Be Active! For further information, please reach out to GELITA at https://www.gelita.com/en/event/food-ingredients-europe About GELITA: GELITA is the leading company for manufacturing and marketing collagen proteins. Coordinated from headquarters in Eberbach, Germany, GELITA provides customers around the world with products of the highest standard, comprehensive technical expertise and sophisticated solutions. More than 20 sites and a global expert network ensure that state-of-the-art know-how is always available for customers. 150 years of experience in the field of collagen proteins are the basis of GELITA's performance. A strong requirement for innovation is the driving force of the family-owned company that is always looking for new solutions for food, pharmaceutical, health & nutrition as well as for technical applications. Within its portfolio of collagen proteins, GELITA supplies collagen peptides with proven body-stimulating capabilities, tailor-made gelatines and non- or partly-water soluble collagens. This holistic range of products in combination with its vast experience in developing solutions for different applications makes GELITA first choice for its customers. In today's landscape of highest consumer demands, manufacturers of food products have to rely on natural, healthy, non-allergenic ingredients for their developments. Collagen proteins from GELITA are the perfect match for this as they fulfil all of these requirements, a particular plus being the fact that they are foodstuffs in their own right (i.e. no E-numbers). They also possess a set of unique technical and physiological properties. Besides the traditional use of collagen proteins as natural stabilizers and emulsifiers for countless products, they enable manufacturers to provide their products with other properties which are becoming more and more important. GELITA has intensified its research in developing solutions for physical mobility, weight management and beauty-from-within. For more information: www.GELITA.com Company Contact: Oliver Wolf (Marketing) Global Product Promotion GELITA AG +49 6271 84 2194 [email protected] More

    Exhibition News

  • RUPLASTICA 2026 trade fair — a place where ideas can become business projects

    From January 27 to January 30, 2026, the largest Russia and CIS's leading trade fair for plastics and rubber RUPLASTICA will once again bring together representatives of the polymer business, confirming the status of the largest and most significant industry event in Russia and the CIS. The meeting place in January 2026 will be the large exhibition complex of the capital Crocus Expo. The exposition of the exhibition with all related projects forming a powerful production alliance of RUPLASTICA — UPAKEXPO (packaging solutions) and RECYCLING SOLUTIONS (waste management) exhibitions, special projects ADDITIVE MINDED (3D printing) and "MOULDS AND DIES", will be located in pavilions No. 1 and No. 2, occupying 6 halls with a total area of 40 thousand sq.m. In 2025, this single site was jointly visited by over 33,000 specialists from mechanical engineering, automotive, medicine, energy, packaging and other industries where polymer materials are consumed (and they are consumed everywhere now!). 88% of the visitors are engineers, technologists and production managers with real purchasing authority. They come here not just to look, but to find a solution to reduce costs, shorten production time and eliminate dependence on imports.   WHY IS IT IMPORTANT TO BE AT RUPLASTICA 2026? RUPLASTICA is the largest b2b event in the industry and a unique tool where you can get up—to-date information on the current state and prospects of the polymer industry, trends, new technologies, equipment, goods and services in the field of polymer production and materials.   ACCESS TO THE INTERNATIONAL MARKET AND NEW PARTNERSHIPS RUPLASTICA unites more than 1,000 companies from 20 countries, including key players from Russia, China, Turkey, India, Iran and others. This is a unique opportunity to establish new business contacts, find customers, suppliers and partners, as well as enter the international market.   DEMONSTRATION OF INNOVATIONS AND TECHNOLOGIES The site introduces the latest technologies and current trends from the largest industry-leading companies. Here you will find everything from raw materials and equipment to logistics and marketing technologies for the final product.   RELEVANCE OF ENVIRONMENTAL AND TECHNOLOGICAL TRENDS RUPLASTICA focuses on global challenges such as ecology, efficient use of resources, and technological sovereignty. Participation in the exhibition will allow not only to get acquainted with the proposed innovations, but also to learn best practices from industry leaders.   PARTICIPATION IN A LARGE - SCALE BUSINESS PROGRAM The exhibition includes forums, conferences and expert sessions such as POLYMER PLAZA, INNOVATION PACK, RECYCLING SOLUTIONS, ADDITIVE MINDED, as well as specialized partner events. This is an opportunity to learn and discuss current trends, gain expert knowledge, and find solutions to your business challenges.   At the upcoming exhibition, visitors will be presented with proposals on equipment, raw materials, auxiliary materials for the polymer industry and related industries. Plastic processors, specialists in the fields of additive technologies, technological equipment and waste management, as well as consumers of packaging solutions will be able to get acquainted with new products from Russian manufacturers and offers from foreign suppliers. The adjacent RECYCLING SOLUTIONS exhibition site will bring together key market players, from developers of innovative technologies to the largest processors and suppliers of raw materials. At the same time, not just equipment will be presented, but ready—made production chains – from sorting to the release of the final product from recyclables and real examples of its application – from industrial solutions to household goods. In this way, RECYCLING SOLUTIONS reveals how the closed-loop economy becomes a business strategy, and recycling becomes a profit driver, rather than just an environmental initiative. In turn, the ADDITIVE MINDED special project is a meeting point for the 3D printing industry. Businesses no longer just want beautiful designs, they need serial parts and tooling, customized tools and spare parts. The ADDITIVE MINDED platform will allow you to get to know polymer and metal printing, hybrid solutions for repairing and restoring products using additive technologies, new materials, and ultimately help you find a reliable 3D printing partner for real production. The special project "MOULDS AND DIES" has successfully established itself at RUPLASTICA as a place where in four days you can solve almost all your tasks in the field of forming equipment, on which the quality of any product directly depends, where you do not have to travel around factories or wait months for answers from abroad. This trend will continue in the new season.   The experience of past exhibitions shows that RUPLASTICA is a place where ideas become business projects, and technical solutions are implemented in real production facilities. The organizers of RUPLASTICA 2026, EXPO FUSION LLC, invite industry professionals and anyone interested in chemistry, polymers, plastics processing, packaging, new niches in familiar industries and new contacts to the main industrial event from 27 to January 30, 2026 at the Crocus Expo International Exhibition Center, Moscow! Official website: https://ruplastica.ru/en More

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